Double Deep Pallet Racking is probably the best compromise between a selective and non-selective pallet racking system. Using economical components in a double-deep, double-sided configuration, density and selectivity are achieved. Double Deep Pallet Racking is used in conjunction with special forklifts, often fitted with a pantograph mechanism, specially designed to reach the second pallet location.

double deep pallet racking
Double Deep Rack1

Storing pallets two-deep for better capacity

  • Double deep racking stores two pallets deep in a single entry rack or four pallets deep in a double entry rack.
  • This system requires the use of a special reach fork lift truck with either dual pantograph or sliding fork attachments.
  • Double deep racking improves storage density with fewer aisles and more storage locations. This reduces the aisle to rack ratio but also reduces selectivity (FIFO).
  • Truck lift heights are limited by load, to about 9 metres.
  • The upper levels can be fitted with front to back guide rails to assist the operator to locate and place a pallet at height. The bottom beam must be sufficiently clear of the ground to allow the reach trucks legs to pass under it.

Features

  • Storage density increased as rack aisle ratio changes from selective racking.
  • 50% immediate accessibility with reasonable stock rotation.
  • Good use of all available locations, typically 90%.
  • Safe and secure handling with the bottom pallet usually off the ground.
  • Ability to use double deep handling equipment for other tasks.
  • Best used when each SKU has several pallets.

Advantages

  • Greater use of available headroom
  • Good access to 50% stock locations
  • Enables stock rotation
  • Efficient in operation
  • Relatively low cost racking system
  • 40% increase in storage capacity
Average of locations used - efficiency:   90%
Immediate access to stored product: 50%
Stock Rotation: Average
Floor Utilisation: 60%

 

 

Ask Storage Ideas for Double Deep Pallet Racking Solutions

We offer a complete range of products and services for double deep pallet racking systems.  If you’re looking at new storage systems, just ask us. Call us on1800 244 448 or contact us online and ask our experts for any services or support you need.